What do you know about the connection ways of PCB panel?

As we all known, some customer need to do following assembly in their side when received the bare boards. In order to facilitate customers for subsequent assembly, we’ll ship out boards in panels. So, what’s the difference between FPC and PCB paneling connection mode?

  1. For FPC , we often use connecting tabs to connect the boards. 
FPC connecting tabs
  • For Rigid PCB, we often use V-cut and connecting tabs(with stamp holes) to connect the boards.
PCB V-cut
  • For Rigid-flex PCB, we’ll use connecting tabs(without stamp holes) in flex part, and use connecting tabs(with stamp holes) in Rigid part.
connecting tabs(with and without stamp holes)

Take the Rigid-flex PCB for example, if the boards are easy to fallen from panels when do assemble, how to improve the design?

There are two direction we can go, one solution is add more connecting tabs in paneling, another solution is broaden the width of connecting tabs.

Hope our suggestion are helpful for you. If any further question want to discuss with us, pls feel free to contact us at sales@bestfpc.com.

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Why the FPC or rigid flex add the EMI shield?

Do you know what is the EMI shield? Do you know what is the EMI shield used for  and what kind of products need to add the EMI shield? Today let’s know why the FPC or rigid flex add the EMI shield together.

What’s EMI?

When your flexible PCB or rigid-flex PCB application requires limits in electromagnetic and /or electrostatic interference, EMI shielding should be applied.

Electromagnetic interference (EMI) also called radio-frequency interference (RFI), when in the radio frequency spectrum, is a disturbance generated by an external source that affects an electrical circuit by electromagnetic induction, electrostatic coupling, or conduction. The disturbance may degrade and effect the performance of the circuit or even do not get work. EMI is caused by electrical pulsing.

What’s is our EMI shield?

With EMI shielding film design, the Flexible PCB has best flexibility as well as the thinnest overall thickness. Compared to silver ink printing and copper layer design, the flex circuit cost will be lower, and the shielding capability will be in a higher degree. No need extra shielding material, like metal cover. EMI shielding film such as Tatsuta can replace the copper layer design, then to save cost without compromising on the flexibility of the board.

EMI consists of an additional layer of selectively specialized laminate on the surface of the coverlays. It has 3-layer construction consisting of an electrically conductive adhesive, a reinforced layer and an insulation layer. The insulation layer is black in color as well as friction resistant. The EMI shielding film is laminated under heat and pressure. The conductive adhesive flows into the coverlay opening which then adhere and electrically connects to the ground. Attached the EMI shield stack up for your reference, hope it will be helpful to you.

EMI shield

The normally used EMI shield is TSS200 from Toyochem. The thickness is 200um. It has the excellent flexibility, electrical conductive reliability, chemical resistance, non-Halogene and UL type. If you would like to learn more details, please contact with me.(sales@bestfpc.com), we will be very glad to share the TS 200 EMI shield specification with you. Attached some of our FPC and Rigid flex with EMI shield for your reference, hope you will be interested in.

Rigid-flex pcb with EMI shield
FPC with EMI shield

EMI Shielding application filed

Our EMI shield required customers are mainly specialize in wireless communication, 5G phone, radar, drone, camera and new energy automobile. EMI shield is becoming more and more popular in the designs of flexible printed circuit and rigid-flex printed circuit board. Many flexible PCB or Rigid-flex circuits are sensitive to either absorbing or emitting EMI. If EMI shield is out of control, it can negatively impact the performance of the design and or effect the circuit function.

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How much do you learn about the loose-leaf rigid flex PCB?

Have you seen loose-leaf (layered) rigid-flex PCB? One end of the multiple flexible boards is fixedly connected to the main rigid board, each flexible PCB will laminate to a fixed connection of rigid part.

Each flexible circuit has a free end, and each flex board can be bent freely, which improves the bending performance of the multilayer PCB. The flex parts can be respectively bent to the required angular positions so that the layered rigid PCB can be connected with components at different angles and different spatial positions.

loose-leaf (layered) rigid-flex PCB

Many FPC have a limited bending radius, flex thickness & width and amount of copper will affect flexibility and bend radius. The loose-leaf approach does allow going below the minimum recommended bend radius. Separating the layers into single flexible printed circuit board within the stack up allows the minimum bend radius to be calculated based on the thickness of the individual layers. But the length of each single flex circuit is made somewhat longer than the one below it, it allows room for all flex parts to bend without undue stress to itself or to the layer immediately adjacent to it.

Best Technology is mainly manufacture FPC board and flex-rigid PCB boards. Below is a ten layers flex rigid PCB with eight different golden fingers sample picture for your reference.

loose-leaf (layered) rigid-flex PCB
loose-leaf (layered) rigid-flex PCB stack up

If you are interested in this designs, please feel free to contact us to know more details at sales@bestfpc.com

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